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The AMPTEC
620ES Explosive Safety Igniter Tester
The AMPTEC 620ES Low
Resistance Explosive
Safety Igniter Tester (and AMPTEC 620ESR Water Resistant Version - IP
53) are portable digital
fail-safe ohmmeters Igniter Testers which has been
specifically designed for ultra-safe resistance testing on explosive
devices (i.e. squibs, igniters, flares, detonators, warheads).
The AMPTEC 620ES is primarily for indoor laboratory and computer
automated (optional) use. Other AMPTEC
versions with the same basic circuitry and resistance ranges include
the AMPTEC 620ESR
and AMPTEC 630ES
(Low Resistance Ruggedized Explosive Safety meter) is a
ruggedized water proof version. The AMPTEC 620ES Igniter Tester
features
five
way gold panel jacks that directly accept wiring, spade lugs and banana
jacks (i.e. with 4 wire Kelvin Clips). The 620ES has had the
unit's circuitry reviewed and approvals are pending by many U.S. Gov.
Safety Boards as well as most branches of the armed forces for specific
military programs.
Low
Ohm Range - Accuracy and Resolution
A common question is
“What does
AMPTEC offer to improve the measurement accuracy and resolution with a
low resistance value squib/detonator
measurement/application?"
This lead to the development of the AMPTEC 620ES Explosive Safety
Igniter Tester. The AMPTEC 620ES offers the following
fullscale
ranges - 2.0 Ohms, 20 Ohms, 200 Ohms and 200 Kohms. The 2.0
Ohm
fullscale range provides a four-wire Kelvin resistance measurement from
0.0000 ohms to 1.9999 ohms. The 2.0 Ohm range also offers a low (1/10)
0.1 milliohm or 100 microhm resolution. AMPTEC RESEARCH
offers an
optional Four Wire Kelvin (OP300) Lead set that eliminates the effects
of test lead length resistance and contact resistance errors.
The
200 Kohm range provides a relatively high resistance range for
determining open circuit” (>200 Kohms) status on
ordnance
wiring and detonators. For
a data sheet of all the accessories, test leads, probes and
options that are compatible with the AMPTEC 601ES DMM, 620A-4,
620BH, 620ES, 620GD, 620RK etc select here.
Incredibly
Safer than a DMM
Multifunction
DMM’s have many modes
(i.e DC Voltage, AC Voltage, DC current, AC current, frequency, shift
keys, Capacitance and more..) that can accidentally mis-measure igniter
circuit resistance. If the DMM has an electrical fault the
igniter circuit may accidentally fire. The 620ES Igniter
Tester
only measures resistance, it is not a complex multifunction DMM. If the
620ES had an electrical fault it offers the life saving advantage of
failing safe. The lowest Ohm range on most DMMs is 200 Ohms.
DMMs
also aren't optimized for squib resistance measurements, most squibs
are around 1.0 Ohm and the AMPTEC 620ES Explosive Safety Igniter Tester
offers a 2.0 Ohm full scale range.
Polyurethane
Epoxy Conformal Coated Circuit Board and More ...
A common question we
get from safety
engineers is "What sort of electrical and mechanical
measures are taken with the AMPTEC 620ES to prevent an
internal
loose wire, metal screw, or washer inside from floating
around
and shorting the battery output to the terminal output posts?".
The entire PCB (except for the calibration trim pots) is
non-conductive polyurethane epoxy coated, to make it extremely
difficult to get an accidental conductive pathway. For
starters,
the 620ES Explosive Safety Igniter Tester fundamentally uses the USAF
Non-Nuclear Safety Board approved AMPTEC 620A-4 Igniter Tester
Failsafe ciircuitry. The 620ES has the added circuitry of the
2.0
Ohm range which has also been approved by the US Dept. of Energy (High
Explosive Safety Committee) in the form of the AMPTEC 630ES and AMPTEC
640SL. The ultimate electrical safety analysis for failsafe
current relies on Ohm's Law for determining Imax based upon a Vmax (~
4.8 VDC battery value) divided by the equivalent circuit current
limiting resistance (R-limit) for the particular version being
considered. The AMPTEC 620A circuit schematics are available
upon
request for reviewing a version's maximum failsafe current level.
Clips
and Probes
For
a data sheet of all the accessories, test leads, probes and
options that are compatible with the AMPTEC 601ES DMM, 620A-4,
620BH, 620ES, 620GD, 620RK etc select here.
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Option
"403" 4 Terminal Kelvin Mini-Probes
- (photo shown above) Each probe has two spring loaded, gold plated,
steel with 0.18" separation. (one red and one black handheld probe).
Excellent general purpose Mini-Probe, and along with the Option "300"
Kelvin Clip Leads easily fit inside the AMPTEC 620ES Test Lead Pouch
(OP110).
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Option "403" Kelvin Mini-Probe Set
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Option
"300" Kelvin Clip Test Leads
- Gold Plated Four Terminal Kelvin Clip Lead Set open to ½"
for connection to wires, lugs, etc.
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Option "300" Kelvin Clip Test Leads
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Option
"401" Single Pointed Handheld Probe Set
- Ideal for probing into recessed squib wire sockets, and onto larger
metal surfaces (flat or round) such as flares, rounds and shells, that
do not easily accept test lead clip attachment.
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Option "401" Test Probe
Lead Set
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Optional
24/7 Package
Option 247 allows
the 620ES
to be safely operated 24 Hrs/Day 7 Days/Week continuously. It
is
based upon the same "Hospital Safety Isolation" technology used in
monitoring and diagnosing human patients while wired/connected to
electrical instrumentation. This Ultra High Line Isolation
DC/DC
convertor based option is rated to 3,000 volts isolation.
| Specs: |
| Accuracy: |
(180 days 25
ºC ± 10
ºC) ± 0.02% of reading ± 0.05% of range
for the 2
ohm range, ± 0.02% of reading and ± 0.02% of
range for 20
ohm range through 200Kohm range.
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| Failsafe Current: |
<
8mA - 2 ohm and 20 ohm ranges, < 1.5mA for 200 ohm range,
<15uA for the 200Kohm range. |
| Display: |
4½
digits (19999) Superbright LED - 20,000 counts. Display is
visible in direct sunlight. |
| Terminal
Configuration: |
Four-wire
Kelvin |
| Resistance
Ranges |
2.0
Ohm, 20.0 Ohm, 200.0 Ohm, 200 KOhm |
| Overload Indication: |
Display
Flashes |
| Maximum Input: |
250V
DC or peak AC without damage |
| Operating
Temperature Range |
0 ºC to
50 ºC
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| Display Update Rate |
Approximately
3 per second |
| Power: |
Rechargable
Ni-Cad batteries (5.0 Ahr) & Charger (115VAC 50-60Hz) |
| Size: |
235mm/9" D x
254mm/10" W x 76mm/3" H
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| Weight |
1.6 KG/3.5lbs
NET 3 KG/6.5 lbs shipping
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For
a data sheet of all the accessories, test leads, probes and
options that are compatible with the AMPTEC 601ES DMM, 620A-4,
620BH, 620ES, 620GD, 620RK etc select here.
| Additional Options: |
Description |
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Optically
Isolated RS232C Interface
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Now any (bench version) AMPTEC
620A series Igniter
Circuit Tester can be safely operated with an "optically isolated
RS232C interface" option. AMPTEC's optically isolated serial
interface allows complete remote control ( i.e. change to the desired
range) and remote reading of the actual resistance being measured to be
controlled by the serial interface of a PC (i.e. com 2 port).
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| 24/7 Option |
Option 247 allows
the
620ES to be safely operated 24 Hrs/Day 7 Days/Week
continuously.
It is based upon the same "Hospital Safety Isolation" technology used
in monitoring and diagnosing human patients while wired/connected to
electrical instrumentation. This Ultra High Line Isolation
DC/DC
convertor based option is rated to 3,000 volts isolation. Recommended
for use with the RS232C Interface, the AMPTEC 620 series tester can be
automated/operated (i.e. with a computer) for extended periods of time
well beyond the life of any battery pack. This option has
already
been field tested and presently running in over 50 AMPTEC 620 series
Igniter Testers in U.S. Anti-Ballistic Missile systems.
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